Warehouse layout and design consultants and Lean Six Sigma practitioners, based in Uppal and on site across Hyderabad and Telangana.
We assess warehouses before you lease them, engineer layouts that recover storage and cut travel, and stay on the floor until the change holds. For distribution centers, pharma stores and manufacturing plants across the city's industrial corridors.
[ track record ]
Results delivered by founder Roshan Mani Rao R in US manufacturing (with Quantumlytix), at Lowe's and at Tredence, before founding TvastrOps. Meet the founder
“Hyderabad is my home and a fast-developing hub. I started TvastrOps to help my city's warehouses and factories develop, and to grow along with them.”
[ where we work ]
Logistics parks and distribution centers around Rajiv Gandhi International Airport and the NH44 south corridor.
Typical work · Pre-lease site assessments, layout and racking capacity for new distribution centers.
See the service →Warehousing and distribution along the NH44 north corridor.
Typical work · Storage capacity, slotting and dock flow for multi-client and distribution warehouses.
See the service →Life sciences and pharmaceutical operations with segregated, controlled storage.
Typical work · Layouts built around quarantine, approved, rejected and returns areas, and inventory control that matches the floor.
See the service →Pharmaceutical, chemical and engineering manufacturing estates.
Typical work · Raw material stores, kitting and line feeding, and finished-goods dispatch.
See the service →Industrial estates with component manufacturing and fabrication.
Typical work · Stores layout, plan for every part (PFEP) and line-side supply.
See the service →Manufacturing and distribution on the east side of the city, close to our office.
Typical work · Operations audits, picking and dispatch productivity, inventory accuracy.
See the service →A · Assess before you decide
Understand facility suitability, operational readiness, infrastructure limits and warehouse performance before you make investment or improvement decisions.
B · Design, test and implement
Engineer the layout, test the alternatives, bring records and material flow under control, and stay on the floor until the change holds.
[ what you receive ]
DWG and PDF
Scaled current-state and future-state layouts: racking, aisles, docks, zones and flow paths, ready for your team, architect or racking supplier to work from.
3D model and video walkthrough
The future state in three dimensions, so operators and management can see clearances, heights and movement before anything is bought or built.
Flow model, robotics digital twin and results summary
Layouts run in AnyLogic against your own order data to compare throughput, travel and congestion; robots and AMR fleets tested in an NVIDIA Isaac Sim 3D digital twin before you buy.
Workbooks and dashboards
Capacity models, slotting analysis, time studies and KPI dashboards built on your data, handed over so your team can keep them current.
[ Engagement levels ]
Start with a focused assessment and scale the engagement based on what your operation requires. Each level follows DMAIC, the Lean Six Sigma improvement cycle.
Stage 01
Involvement1 of 3DefineMeasureAnalyze
Identify the operational problem before committing to a larger project.
Includes
Best for businesses that need clarity before making operational or capital decisions.
Stage 02
Involvement2 of 3Improve
Develop an engineered solution based on operational data and site requirements.
Includes
Best for warehouse redesigns, expansions and defined improvement projects.
Stage 03
Involvement3 of 3ImproveControl
Support the physical and operational execution of the approved solution.
Includes
Best for businesses that require support from planning through execution.
[ pricing ]
Each engagement is scoped around the facility, operational challenge and level of support required. We provide a clear proposal covering deliverables, timeline, responsibilities and professional fees before work begins.
Facility size and complexity
Scope and deliverables
Analysis and engineering effort
Implementation and travel requirements
Not sure where to start?
Tell us what is happening inside your warehouse. We will help define the right starting point.
[ free checklist ]
A 30-point checklist to walk your own floor with. It shows where space, movement and stock accuracy are being lost, before you spend on a bigger building or new racking.
Prefer a map? Build your warehouse value stream map, free, with the report emailed to you.
Start here
Our office: 503, Balaji Arcade, Sri Raghavendra Nagar, Uppal, Hyderabad, Telangana 500039. Tell us what's not working on your floor, and we'll tell you where to start.
